Tag Archives: helical gearbox

China manufacturer Speed Worm Reducer Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Gear Motor Nmrv Speed Reducer Gearbox automatic gearbox

Product Description

 

Speed Worm Reducer Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Gear Motor Nmrv Speed Reducer Gearbox

Worm Gear Reducers

A worm reducer is a type of reduction gear that is used to convert high motor speed input into lower speed output while also maintaining high torque. The worm producer consists of a gear in the form of a screw meshed into the machine which outputs in the right angle orientation. The worm gearbox is mostly made of bronze with steel or stainless steel worm. The size of the worm reducer is very small and sleek compared to other gear reducers which makes it very handy for rated motor speed and space problems.

Uses of Worm Reducers?

The worm reducers are applied in fields like tuning instruments, elevators, escalators, conveyor belts, medical equipment, power transmission systems, and security CHINAMFG to name a few.
 

 

1) Aluminum alloy die-casted gearbox
2) Compact structure saves mounting space
3) Highly accurate
4) Runs CHINAMFG and backward
5) High overload capacity
6) Stable transmission with reduced vibration and noise

Model:

RV series

Ratio:

7.5,10,15,20,25,30,40,50, 60, 

Color:

Depend on customer/Blue/ Silver White

 

 

 

Material:

Housing -- Aluminum

Worm Gear--Cooper(10-3 #)

Worm Shaft--20CrMnTi with carburizing and quenching, surface hardness is 56-62HRC

Shaft-chromium steel-45#

Bearing:

CHINAMFG or Chinese high quality bearing 

OIL Seal:

Double lip/NOK;CFW;TCS;NAK

Lubricant:

Synthetic & Mineral

Input Power:

0.06kw,0.09kw,

Usages:

In industrial machine: Food stuff, Ceramics, chemical, as well as packing, printing, dyeing, woodworking, glass and plastics.....

MOQ:

10pcs

Samples Time:

1-3 days

OEM Accepted:

Can put customer logo

Certification :

TUV,ISO9001

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

nmrv gearbox

Advantages of Using Worm Gear in an NMRV Gearbox

Worm gears offer several advantages when used in an NMRV gearbox:

1. High Reduction Ratio: Worm gears provide a high reduction ratio in a compact form, allowing for significant speed reduction in a single stage.

2. High Efficiency: While worm gears typically have lower mechanical efficiency compared to some other gear types, the design of the NMRV gearbox optimizes efficiency by using a bronze worm gear and a self-locking mechanism that minimizes backdriving.

3. Compact Design: Worm gears have a compact and space-efficient design, making them suitable for applications with limited installation space.

4. Smooth and Quiet Operation: The meshing of worm gears and the helical design of the worm result in relatively smooth and quiet operation.

5. Self-Locking: Worm gears inherently have a self-locking characteristic, meaning that the gear cannot easily be back-driven by the worm. This property is beneficial for applications where holding position without external locking mechanisms is essential.

6. High Torque Capacity: Worm gears can transmit high torque loads, making them suitable for applications that require high torque output.

7. Simple Lubrication: The design of the NMRV gearbox allows for efficient lubrication of the worm gear, ensuring optimal performance and longevity.

These advantages make worm gears a popular choice for NMRV gearboxes in various industrial applications, where their characteristics contribute to reliable and efficient power transmission.

nmrv gearbox

Lubrication for an NMRV Gearbox

Lubrication is essential for the proper functioning and longevity of an NMRV gearbox. The type and amount of lubricant required may vary depending on the gearbox model and manufacturer. Here are the general lubrication practices:

  • Recommended Lubricants: Use the lubricants specified by the gearbox manufacturer. Typically, high-quality gear oils with the appropriate viscosity and additives are recommended.
  • Initial Fill: Prior to the gearbox's first operation, ensure that it is properly filled with the recommended lubricant to the correct level. Follow the manufacturer's guidelines for the proper quantity.
  • Lubricant Change: Regularly change the lubricant according to the manufacturer's recommended intervals. Over time, lubricants can degrade due to heat and contamination, which can affect gearbox performance.
  • Temperature Considerations: Gearboxes operating in extreme temperatures may require lubricants with specific temperature ranges to ensure proper viscosity and protection.
  • Checking Levels: Periodically check the lubricant level in the gearbox to ensure it is within the specified range. This can prevent damage caused by insufficient lubrication.
  • Oil Analysis: Some gearbox systems benefit from regular oil analysis to monitor lubricant condition and identify potential issues before they cause significant damage.

Proper lubrication practices contribute to reduced friction, wear, and heat generation within the NMRV gearbox, leading to improved efficiency and extended lifespan.

nmrv gearbox

Key Features of an NMRV Gearbox

NMRV gearboxes, also known as worm gear reducers, offer several key features that make them suitable for various applications:

  • Compact Design: NMRV gearboxes are known for their compact and space-saving design, making them ideal for installations with limited space.
  • High Efficiency: These gearboxes offer relatively high efficiency levels, which ensures efficient power transmission and reduced energy loss.
  • Speed Reduction: NMRV gearboxes are primarily used for speed reduction applications, where the input speed is reduced while torque is increased.
  • Torque Multiplication: The worm and worm wheel mechanism allows for torque multiplication, making NMRV gearboxes suitable for applications requiring high torque output.
  • Self-Locking: The helical design of the worm causes self-locking, preventing the output shaft from back-driving the input shaft and providing mechanical locking.
  • Smooth Operation: NMRV gearboxes offer smooth and quiet operation, making them suitable for applications where noise reduction is important.
  • Wide Range of Ratios: These gearboxes come in a wide range of gear ratios, allowing users to select the appropriate ratio for their specific application.
  • Low Maintenance: The simple design and few moving parts contribute to the low maintenance requirements of NMRV gearboxes.
  • Versatility: NMRV gearboxes are versatile and can be used in various industries and applications, including conveyor systems, food processing, packaging, and more.

It's important to consider these key features when selecting an NMRV gearbox for your specific application to ensure optimal performance and efficiency.

China manufacturer Speed Worm Reducer Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Gear Motor Nmrv Speed Reducer Gearbox   automatic gearbox	China manufacturer Speed Worm Reducer Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Gear Motor Nmrv Speed Reducer Gearbox   automatic gearbox
editor by CX 2024-03-28

China Good quality Plastic Extruder Gearbox Right Angle Nmrv 90 Deagree Brushed Motor Worm Wheel Dune Buggy Small Speed Increasing Helical Planetary Power Transmission Gel Blaster gearbox drive shaft

Product Description

             Plastic extruder gearbox right angle nmrv 90 deagree brushed motor worm wheel dune buggy small speed increasing helical planetary power transmission gel blaster

Application of Plastic extruder gearbox

Plastic extruder gearboxes are used in a variety of applications, including:

  • Plastic extrusion: Plastic extruder gearboxes are used to power plastic extruders, which are machines that melt and then shape plastic into a variety of products, such as pipes, sheets, and films.
  • Injection molding: Plastic extruder gearboxes are also used to power injection molding machines, which are machines that use molten plastic to create molded parts.
  • Blow molding: Plastic extruder gearboxes are also used to power blow molding machines, which are machines that use molten plastic to create hollow plastic objects, such as bottles and jars.
  • Other: Plastic extruder gearboxes can also be used in a variety of other applications, such as textile manufacturing, food processing, and medical device manufacturing.

Plastic extruder gearboxes are a type of gearbox that is designed to transmit high torque and low speed. They are typically made of high-strength materials and are designed to withstand the high temperatures and pressures that are generated during plastic extrusion. Plastic extruder gearboxes are available in a variety of sizes and configurations, and can be customized to meet the specific requirements of an application.

Here are some of the advantages of using plastic extruder gearboxes:

  • High torque: Plastic extruder gearboxes can transmit high torque, which is necessary for plastic extrusion.
  • Low speed: Plastic extruder gearboxes can operate at low speeds, which is necessary for plastic extrusion.
  • Durable: Plastic extruder gearboxes are made of high-strength materials and are designed to withstand the high temperatures and pressures that are generated during plastic extrusion.
  • Versatile: Plastic extruder gearboxes can be used in a variety of applications, making them a versatile option for plastic extrusion.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

nmrv gearbox

Cost of an NMRV Gearbox

The cost of an NMRV gearbox can vary widely depending on factors such as type, size, quality, brand, features, customization, materials, construction, and market demand. As of my last update in September 2021, prices can range from tens of dollars for standard models to several hundred dollars or more for larger or specialized configurations. It's important to obtain quotes from various suppliers and manufacturers for an accurate cost estimate.

nmrv gearbox

Lubrication for an NMRV Gearbox

Lubrication is essential for the proper functioning and longevity of an NMRV gearbox. The type and amount of lubricant required may vary depending on the gearbox model and manufacturer. Here are the general lubrication practices:

  • Recommended Lubricants: Use the lubricants specified by the gearbox manufacturer. Typically, high-quality gear oils with the appropriate viscosity and additives are recommended.
  • Initial Fill: Prior to the gearbox's first operation, ensure that it is properly filled with the recommended lubricant to the correct level. Follow the manufacturer's guidelines for the proper quantity.
  • Lubricant Change: Regularly change the lubricant according to the manufacturer's recommended intervals. Over time, lubricants can degrade due to heat and contamination, which can affect gearbox performance.
  • Temperature Considerations: Gearboxes operating in extreme temperatures may require lubricants with specific temperature ranges to ensure proper viscosity and protection.
  • Checking Levels: Periodically check the lubricant level in the gearbox to ensure it is within the specified range. This can prevent damage caused by insufficient lubrication.
  • Oil Analysis: Some gearbox systems benefit from regular oil analysis to monitor lubricant condition and identify potential issues before they cause significant damage.

Proper lubrication practices contribute to reduced friction, wear, and heat generation within the NMRV gearbox, leading to improved efficiency and extended lifespan.

nmrv gearbox

Industries Using NMRV Gearboxes

NMRV gearboxes find widespread use in various industries due to their versatility and reliability. Some common industries include:

  • Food and Beverage: NMRV gearboxes are used in conveyor systems, mixers, and packaging equipment.
  • Material Handling: They are employed in conveyor belts, lifting equipment, and automated material handling systems.
  • Automation and Robotics: NMRV gearboxes play a critical role in precise motion control and positioning in robotic systems.
  • Textile: They are used in machinery for spinning, weaving, and fabric processing.
  • Pharmaceutical: NMRV gearboxes are utilized in pill coating machines, mixers, and other pharmaceutical processing equipment.
  • Agriculture: They find applications in irrigation systems, conveyor systems, and various agricultural machinery.
  • Packaging: NMRV gearboxes are used in packaging machinery to ensure controlled movement and accuracy.
  • Automotive: They are used in automated assembly lines and manufacturing processes in the automotive industry.
  • Printing: NMRV gearboxes contribute to precise movement and synchronization in printing machinery.
  • Energy: They are employed in wind turbine systems, solar tracking systems, and other renewable energy applications.

The adaptability and efficiency of NMRV gearboxes make them a preferred choice in industries that require reliable and precise power transmission solutions.

China Good quality Plastic Extruder Gearbox Right Angle Nmrv 90 Deagree Brushed Motor Worm Wheel Dune Buggy Small Speed Increasing Helical Planetary Power Transmission Gel Blaster   gearbox drive shaft	China Good quality Plastic Extruder Gearbox Right Angle Nmrv 90 Deagree Brushed Motor Worm Wheel Dune Buggy Small Speed Increasing Helical Planetary Power Transmission Gel Blaster   gearbox drive shaft
editor by CX 2023-11-18

China factory Speed Reducer Gearbox Worm Gear Drive Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor Highquantity Nmrv Speed Reducer Gearbox gearbox adjustment

Product Description

Speed Reducer Gearbox Worm Gear Drive Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor HighQuantity Nmrv Speed Reducer Gearbox

           

The reducer is mainly composed of transmission parts (gear or worm), shaft, bearing, case and its accessories.

The cabinet is an important component of the reducer. It is the base of the transmission parts and should have sufficient strength and rigidity.

The box is usually made of grey cast iron, and a cast steel box can also be used for heavy-duty or shock-damped gear units. In order to simplify the process and reduce the cost of the reducer produced by the single unit, a steel plate welded box can be used.

Application of Worm Gear Box

Worm gear boxes are used in a variety of applications where high torque and low speed are required. Some of the most common applications include:

  • Lifts and elevators: Worm gear boxes are used in lifts and elevators to provide the high torque and low speed needed to move the elevator car.
  • Conveyors: Worm gear boxes are used in conveyors to provide the high torque and low speed needed to move the conveyor belt.
  • Machine tools: Worm gear boxes are used in machine tools to provide the high torque and low speed needed to operate the machine tools.
  • Wind turbines: Worm gear boxes are used in wind turbines to provide the high torque and low speed needed to rotate the turbine blades.
  • Robotics: Worm gear boxes are used in robotics to provide the high torque and low speed needed to move the robot's arms and joints.

Worm gear boxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.

Here are some of the advantages of using worm gear boxes:

  • High torque: Worm gear boxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
  • Low speed: Worm gear boxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
  • Compact size: Worm gear boxes are typically compact and lightweight, making them easy to install and maintain.

Overall, worm gear boxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.

Here are some additional details about the applications of worm gear boxes:

Lifts and elevators: Worm gear boxes are used in lifts and elevators to transmit power from the motor to the elevator car. This allows the elevator car to move at a controlled speed and torque.

Conveyors: Worm gear boxes are used in conveyors to transmit power from the motor to the conveyor belt. This allows the conveyor belt to move at a controlled speed and torque.

Machine tools: Worm gear boxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.

Wind turbines: Worm gear boxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.

Robotics: Worm gear boxes are used in robotics to transmit power from the motor to the robot's joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.

Worm gear boxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

nmrv gearbox

Replacing Parts vs. Replacing the Whole NMRV Gearbox

Whether to replace parts or the entire NMRV gearbox depends on the extent of the issue and the availability of replacement parts:

Replacing Parts: If a specific component is faulty or worn, you can often replace that part. This is a cost-effective solution and is feasible when the damage is isolated to a single component.

When to Replace Parts:

  • Minor wear on gears, bearings, or seals.
  • Specific components are damaged, but the rest of the gearbox is in good condition.

Replacing the Whole Gearbox: If multiple components are severely damaged, the gearbox housing is cracked, or the gearbox repeatedly experiences issues, replacing the entire unit might be a better option.

When to Replace the Whole Gearbox:

  • Severe damage to multiple components.
  • Cracks or damage to the gearbox housing.
  • Frequent breakdowns and repairs.

Professional Assessment: In some cases, it's best to consult a professional technician to assess the situation and provide recommendations. They can guide you on whether to replace parts or the entire unit based on the specific circumstances.

Ultimately, the decision between replacing parts and replacing the whole NMRV gearbox depends on factors such as the extent of damage, cost considerations, and the expertise of professionals.

nmrv gearbox

Common Problems Associated with NMRV Gearboxes

NMRV (worm gear) gearboxes are reliable and durable, but like any mechanical system, they can experience certain issues over time. Here are some common problems that can be associated with NMRV gearboxes:

  • Overheating: Inadequate lubrication or excessive load can lead to overheating, causing accelerated wear and potential damage to the gearbox components.
  • Noise and Vibration: Unusual noises or excessive vibration during operation could indicate misalignment, worn gears, or damaged bearings.
  • Leakage: Oil leaks can occur due to worn seals or damaged gaskets, leading to lubricant loss and potential contamination of the surrounding environment.
  • Worn Gears: Over time, gear teeth can wear down due to friction and load. This can result in reduced efficiency, increased backlash, and compromised performance.
  • Misalignment: Improper installation or mounting can lead to misalignment between the input and output shafts, causing increased friction, wear, and reduced efficiency.
  • Backlash: Excessive backlash between the worm gear and the mating gear can lead to poor positioning accuracy and reduced efficiency in motion control applications.
  • Poor Lubrication: Using incorrect or inadequate lubricants, or neglecting proper lubrication maintenance, can lead to increased friction, wear, and potential failure of gearbox components.
  • Seal Damage: Worn or damaged seals can result in oil leaks and contamination, affecting the performance and lifespan of the gearbox.
  • Shaft Wear: Over time, the input and output shafts can experience wear due to load and friction, affecting the overall operation of the gearbox.
  • Corrosion: Exposure to harsh environments or corrosive substances can lead to corrosion of gearbox components, reducing their lifespan.

To prevent and address these common problems, it's crucial to follow proper maintenance and servicing practices, use high-quality lubricants, address issues promptly, and consult professionals when needed. Regular inspections and proactive maintenance can help extend the operational lifespan and reliability of NMRV gearboxes.

nmrv gearbox

NMRV Gearbox Ratios

NMRV gearboxes are available in a variety of gear ratios to suit different applications and torque requirements. The gear ratio determines the relationship between the input and output speeds of the gearbox. Commonly available ratios include:

  • 5:1: This ratio provides higher output torque at a slower output speed compared to the input speed.
  • 7.5:1: This ratio offers a balance between torque and speed.
  • 10:1: With this ratio, the output speed is further reduced while increasing torque output.
  • 15:1: This ratio is suitable for applications requiring higher torque output at the expense of speed.
  • 20:1: This ratio maximizes torque output while significantly reducing output speed.
  • 25:1: It provides even higher torque output at a further reduced output speed.
  • 30:1: This ratio is ideal for applications demanding maximum torque at minimum output speed.
  • 40:1 and higher: These ratios are used in applications with very high torque requirements and low output speed.

The choice of gearbox ratio depends on the specific application, desired output speed, and required torque. It's important to select the right ratio to ensure optimal performance and efficiency in your machinery.

China factory Speed Reducer Gearbox Worm Gear Drive Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor Highquantity Nmrv Speed Reducer Gearbox   gearbox adjustment	China factory Speed Reducer Gearbox Worm Gear Drive Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor Highquantity Nmrv Speed Reducer Gearbox   gearbox adjustment
editor by CX 2023-09-05

China Good quality Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox synchromesh gearbox

Product Description

 

Product description

NMRV Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox

NRV

030

040

050

063

075

090

110

130

150

B

20

23

30

40

50

50

60

80

80

D1

9 j6

11 j6

14 j6

19 j6

24 j6

24 j6

28 j6

30 j6

35 j6

G2

51

80

74

90

105

125

142

162

195

G3

45

53

64

75

90

108

135

155

175

I

30

40

50

63

75

90

110

130

150

b1

3

4

5

6

8

8

8

8

10

f1

-

-

M6

M6

M8

M8

M10

M10

M12

t1

10.2

12.5

16

21.5

27

27

31

33

38

NRV-NMRV

030-040

030-050

030-063

040-075

040-090

050-105

050-110

063-130

063-150

B

20

20

20

23

23

30

30

40

40

D1

9 j5

9 j6

9 j6

11 j6

11 j6

14 j6

14 j6

19 j6

19 j6

G2

51

51

51

60

00

74

74

90

90

I

10

20

33

35

50

60

60

67

87

b1

3

3

3

4

4

5

5

6

6

f1

-

-

-

-

-

M6

M6

M6

M6

t1

10.2

10.2

10.2

12.5

12.5

16

16

21.5

21.5

NMRV571

Weight without motor:0.7kg

Input size: ( Pm, Dm, bm, tm )

NMRV030

Weight without motor:1.2kg

Input size: ( Pm, Dm, bm, tm )

NMRV040 Output

D H8

b

t

18

(19)

6

(6)

20.8

(21.8)

(..)Only on request

Weight without motor:2.3kg

Input size (Pm, Dm, bm, tm)

 

NMRV110

Weight without motor: 35kg
Input size: (Pm, Dm, bm, tm)

NMRV130

Weight without motor: 48kg
Input size: (Pm, Dm, bm, tm)

 

NMRV150

Weight without motor: 87.8kg
Input size: (Pm, Dm, bm, tm)

Features:

1) Aluminum alloy die-casted gearbox
2) Compact structure saves mounting space
3) Highly accurate
4) Runs CZPT and backward
5) High overload capacity
6) Stable transmission with reduced vibration and noise

Characteristics:

1. High quality aluminum alloy quadrate case .
2. High efficiency.
3. Small size, compact constructure and light weight.
4. Combination of 2 single-step worm gear speed reducers, meeting the requirements of super speed ratio.

Technical Data:

1. Input power: 0.06kW-15kW
2. Output torque: 7.8-1195N.m
3. Speed ratio: (5-100) 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
4. Adapt for IEC, NEMA, SERVO
Materials:
1. From RV25 up to RV105: Aluminium alloy housing.
2. From RV110 to RV150: Cast iron housing.
3. Seal: CZPT Seal from ZheJiang
4. Bearing :homemade Bearing
Color:
1. RAL5571
2. Blue
3. Silver
Quality control:
1.Quality guarantee: 1 year
2.Certificate of quality: ISO9001:2008
3.Every product must be tested before packing

 

General Technical data:

Size number:25,30,40,50,63,75,90,110,130,150

Ratio:1/100-1/5000

Color:blue,silver,RAL5571 color
Material:housing -casting iron- HT200-250#/aluminum worm gear-KK alloy worm-20CrMnTi with carburizing and quenching,surface hardness is 58-62HRC shaft-chromium steel-45#
Packing: Inner pack: use plastic bag a Inner pack: use plastic bag and foam box, outer pack: carton or wooden case 1set/bag/carton or based on customer's requestbearing: CZPT & Homemade bearing
Seal: CZPT seal from ZheJiang
Input power: 0.25kw,0.37kw,0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,3.0kw,4.0kw,5.5kw,7.5kw
Lubricant:Synthetic & Mineral
IEC flange:56B5,63B5,71B5,80B5,90B5,100B5,112B5,132B5
Output form: CZPT shaft,hollow shaft weight: 0.7-87.8KGSapplication: In industrial machine:food Stuff,ceramics,chemical,packing,printing,dyeing,woodworking,glass and plastics
Warranty:1 year
Recommend product

NMRV Series Transmission Gearboxes

 

Gear Reducers For Belt Conveyor

Speed Worm Gear Reducer

HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CZPT in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years' experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers' special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 10 workdays.
2.Production Lead-times: 20-40 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can't find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we'll check.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Aluminum
Input Speed: 1400 R/Min
Warranty: 1 Year
Customization:
Available

|

Customized Request

nmrv gearbox

Advantages of Using Worm Gear in an NMRV Gearbox

Worm gears offer several advantages when used in an NMRV gearbox:

1. High Reduction Ratio: Worm gears provide a high reduction ratio in a compact form, allowing for significant speed reduction in a single stage.

2. High Efficiency: While worm gears typically have lower mechanical efficiency compared to some other gear types, the design of the NMRV gearbox optimizes efficiency by using a bronze worm gear and a self-locking mechanism that minimizes backdriving.

3. Compact Design: Worm gears have a compact and space-efficient design, making them suitable for applications with limited installation space.

4. Smooth and Quiet Operation: The meshing of worm gears and the helical design of the worm result in relatively smooth and quiet operation.

5. Self-Locking: Worm gears inherently have a self-locking characteristic, meaning that the gear cannot easily be back-driven by the worm. This property is beneficial for applications where holding position without external locking mechanisms is essential.

6. High Torque Capacity: Worm gears can transmit high torque loads, making them suitable for applications that require high torque output.

7. Simple Lubrication: The design of the NMRV gearbox allows for efficient lubrication of the worm gear, ensuring optimal performance and longevity.

These advantages make worm gears a popular choice for NMRV gearboxes in various industrial applications, where their characteristics contribute to reliable and efficient power transmission.

nmrv gearbox

Maintenance and Service of an NMRV Gearbox

Maintaining and servicing an NMRV (worm gear) gearbox is essential to ensure its proper functioning, longevity, and reliability. Here are the steps and practices involved in maintaining and servicing an NMRV gearbox:

  • Lubrication: Regularly lubricate the gearbox as per the manufacturer's recommendations. Use the appropriate lubricant to ensure smooth operation and to reduce friction and wear between the gear components.
  • Inspection: Periodically inspect the gearbox for any signs of wear, damage, or leaks. Check for unusual noises, vibrations, or overheating during operation.
  • Cleaning: Keep the gearbox and its surrounding area clean to prevent the buildup of dirt, debris, or contaminants that could potentially affect its performance.
  • Tighten Fasteners: Check and tighten any fasteners, bolts, or screws that might have loosened due to vibrations during operation.
  • Seal Inspection: Examine the seals and gaskets for signs of wear or leakage. Replace them if necessary to prevent oil leaks or ingress of contaminants.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Excessive heat can lead to premature wear and damage. Ensure proper ventilation and cooling if required.
  • Address Issues Promptly: If you notice any unusual behavior, noise, or performance issues with the gearbox, address them promptly. Ignoring problems can lead to more significant damage over time.
  • Replace Worn Parts: If any components, such as gears, bearings, or seals, are worn or damaged, replace them with genuine manufacturer-approved parts.
  • Professional Service: For more extensive servicing, repairs, or overhauls, consult a professional with expertise in gearbox maintenance. They can disassemble, inspect, and reassemble the gearbox accurately.

By following these maintenance and servicing practices, you can ensure that your NMRV gearbox remains in optimal condition, delivering reliable performance and an extended operational lifespan.

nmrv gearbox

Industries Using NMRV Gearboxes

NMRV gearboxes find widespread use in various industries due to their versatility and reliability. Some common industries include:

  • Food and Beverage: NMRV gearboxes are used in conveyor systems, mixers, and packaging equipment.
  • Material Handling: They are employed in conveyor belts, lifting equipment, and automated material handling systems.
  • Automation and Robotics: NMRV gearboxes play a critical role in precise motion control and positioning in robotic systems.
  • Textile: They are used in machinery for spinning, weaving, and fabric processing.
  • Pharmaceutical: NMRV gearboxes are utilized in pill coating machines, mixers, and other pharmaceutical processing equipment.
  • Agriculture: They find applications in irrigation systems, conveyor systems, and various agricultural machinery.
  • Packaging: NMRV gearboxes are used in packaging machinery to ensure controlled movement and accuracy.
  • Automotive: They are used in automated assembly lines and manufacturing processes in the automotive industry.
  • Printing: NMRV gearboxes contribute to precise movement and synchronization in printing machinery.
  • Energy: They are employed in wind turbine systems, solar tracking systems, and other renewable energy applications.

The adaptability and efficiency of NMRV gearboxes make them a preferred choice in industries that require reliable and precise power transmission solutions.

China Good quality Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox   synchromesh gearbox	China Good quality Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox   synchromesh gearbox
editor by CX 2023-09-04

China Custom Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox manufacturer

Product Description

Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox

 

Company Profile

We are a professional company engaged in the R&D, design, and manufacturing of gearboxes. The company has introduced a number of sophisticated production and testing equipment. We have successfully developed 800Nm-11200Nm planetary gearboxes for construction machinery, special planetary gearboxes for mixers, special planetary gearboxes for buildings, special reducers for mines, wind power reducers, hydraulic rotary, winch series, gearboxes for rolling mills, and other series of gearboxes with hundreds of thousands of specifications. The products have been widely used in building materials, metallurgy, engineering machinery, hoisting, shipping, chemical, pharmaceutical, electric power, and other supporting units and engineering projects.
Since its establishment, the company has been accelerating the pace of scientific and technological innovation and independent brand construction to build its core competitiveness with new thinking and new manufacturing awareness.

Our Equipments

Certification

Packaging and Shipment 

Product Description

Agricultural gearbox:
Flail mower gearbox, rotary tiller gearbox, lawn mower gearbox, rotary cutter gearbox, agricultural sprayer gearbox, post hole digger gearbox, feed mixer gearbox, rotary mower gearbox, gearbox for circular saws, irrigation reels gearbox, agricultural generator gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, manure spreader gearbox, rotary rakes gearbox, hay tedders gearbox, micro tiller gearbox, cutter bars gearbox, fertilizer mixer gearbox, agitators gearbox for sewage, round baler gearbox, snowblower gearbox

Planetary gearbox:

--Gear speed reducer for tracked vehicle
--Gear speed reducer for winch
--Planetary gear reducer for wheeled vehicle
--Planetary slewing drive
--Planetary gear reducer for wind turbines
--Inline planetary gear reducer
--Right angle gear drive
--Planetary gearbox feed mixer drive

Industrial gearbox
Worm gearbox: RV series, WP series, SWL series screw jack, VF series 

Helical gearbox: R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox

Cycloidal gearboxes: BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type
High precision planetary gearbox

 

 

Application

 

Agriculture & Forestry Industry & Mining Food Processing
  • Sprayer
  • Wheel Harvester
  • Crawler Harvester
  • Feed Mixer
  • Forestry Machinery

 

  • Earthwork
  • Construction
  • Concrete
  • Road Construction
  • Crushing, Grinding, & Raw Material Processing
  • Mud Treatment
  • Grain, processing & milling
  • Baking processing
  • Fruit, vegetable & beverage processing

 

Transport Maritime Affairs Wind Energy
  • Road vehicles
  • Warehouse and raw material handling
  • Off-highway vehicles
  • Access and aerial platform
  • Warehouse and raw material handling
  • Automatic storage
  • Airport equipment
  • Logistics and industrial cranes
  • Mobile crane
  • Dredging vessel
  • Offshore construction vessel
  • Work vessels and tugs
  • Offshore platform
  • Merchant ship
  • Pipe laying machine and cable laying machine

 

 

 

  • Wind turbine
  • yaw
  • pitch

 

 

The installation and dimensions of the planetary gearbox are designed in strict accordance with the requirements of Italian and American manufacturers so that they can be interchanged with the following series of planetary gearboxes. Performance and connection dimensions. They are ideal substitutes for these brands.

trasmital bonfiglioli, revini riduttori, rexroth, CZPT riduttori, rossi, zollern 

 

 

Related Products--Transmission parts

Drive shafts

 

 

For more reducers and mechanical accessories, please click here to view

 

 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless

nmrv gearbox

Installing an NMRV Gearbox

Installing an NMRV gearbox requires careful attention to ensure proper alignment and secure attachment. Here's a general guide to the installation process:

  1. Prepare the Workspace: Ensure you have a clean and organized workspace with the necessary tools and equipment.
  2. Positioning: Place the NMRV gearbox in the desired position on your machinery, making sure it aligns with the input and output components.
  3. Alignment: Ensure that the input shaft of the gearbox is aligned with the driving shaft from the power source. Misalignment can lead to premature wear and reduced efficiency.
  4. Mounting: Securely mount the NMRV gearbox to the machinery frame using appropriate fasteners. Follow the manufacturer's recommendations for torque specifications.
  5. Input Coupling: Connect the input shaft of the gearbox to the driving shaft using a suitable coupling. This coupling should be properly aligned to avoid unnecessary stress on the gearbox components.
  6. Output Coupling: Similarly, connectnmrv gearbox

    Common Problems Associated with NMRV Gearboxes

    NMRV (worm gear) gearboxes are reliable and durable, but like any mechanical system, they can experience certain issues over time. Here are some common problems that can be associated with NMRV gearboxes:

    • Overheating: Inadequate lubrication or excessive load can lead to overheating, causing accelerated wear and potential damage to the gearbox components.
    • Noise and Vibration: Unusual noises or excessive vibration during operation could indicate misalignment, worn gears, or damaged bearings.
    • Leakage: Oil leaks can occur due to worn seals or damaged gaskets, leading to lubricant loss and potential contamination of the surrounding environment.
    • Worn Gears: Over time, gear teeth can wear down due to friction and load. This can result in reduced efficiency, increased backlash, and compromised performance.
    • Misalignment: Improper installation or mounting can lead to misalignment between the input and output shafts, causing increased friction, wear, and reduced efficiency.
    • Backlash: Excessive backlash between the worm gear and the mating gear can lead to poor positioning accuracy and reduced efficiency in motion control applications.
    • Poor Lubrication: Using incorrect or inadequate lubricants, or neglecting proper lubrication maintenance, can lead to increased friction, wear, and potential failure of gearbox components.
    • Seal Damage: Worn or damaged seals can result in oil leaks and contamination, affecting the performance and lifespan of the gearbox.
    • Shaft Wear: Over time, the input and output shafts can experiennmrv gearbox

      Troubleshooting Abnormal Noises in an NMRV Gearbox

      Abnormal noises from an NMRV gearbox can be troublesome and might indicate underlying issues. Follow these steps to troubleshoot and resolve the problem:

      1. Identify the Noise: Listen closely to the noise and determine if it's a grinding, whining, or knocking sound.
      2. Check Lubrication: Insufficient or contaminated lubrication can lead to noises. Ensure the gearbox is properly lubricated.
      3. Inspect Gears: Examine the gear teeth for wear, damage, or misalignment.
      4. Look for Foreign Objects: Foreign objects inside the gearbox can cause noise. Clean and inspect the interior.
      5. Check Bearings: Worn or damaged bearings can be noisy. Inspect and replace them if necessary.
      6. Inspect Seals: Damaged seals can allow contaminants in, affecting performance. Replace damaged seals.
      7. Examine Housing: Ensure the gearbox housing is intact without cracks or misalignment.
      8. Review Load Conditions: Excessive loads can lead to noise. Ensure the gearbox isn't overloaded.
      9. Check Mounting: Confirm the gearbox is properly mounted and aligned.
      10. Consult Guidelines: Refer to manufacturer guidelines for specific troubleshooting steps.
      11. Professional Help: If the issue persists, seek help from a professional technician or manufacturer.

      Follow these steps to identify and rectify abnormal noises in your NMRV gearbox.

      ce wear due to load and friction, affecting the overall operation of the gearbox.

    • Corrosion: Exposure to harsh environments or corrosive substances can lead to corrosion of gearbox components, reducing their lifespan.

    To prevent and address these common problems, it's crucial to follow proper maintenance and servicing practices, use high-quality lubricants, address issues promptly, and consult professionals when needed. Regular inspections and proactive maintenance can help extend the operational lifespan and reliability of NMRV gearboxes.

    the output shaft of the gearbox to the driven component using an appropriate coupling.

  7. Lubrication: Before operation, make sure to fill the gearbox with the recommended lubricant to ensure proper gear meshing and reduce friction.
  8. Testing: Run the machinery briefly to check for any unusual noises, vibrations, or leaks. Make any necessary adjustments.

It's crucial to follow the manufacturer's installation guidelines and specifications to ensure a smooth and trouble-free installation process. Proper installation contributes to the longevity and reliable performance of your NMRV gearbox.

China Custom Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   manufacturer China Custom Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox   manufacturer
editor by CX 2023-08-16

China Agricultural Petrol Post Hole Digger 52cc Gasoline Earth Auger 2-stroke Ice Drill helical worm gearbox

Product Variety: D520A
Quality: Do-it-yourself, Moveable Steel Roofing Roll Forming Devices For Sale Industrial
Guarantee: 1 yr
Motor Sort: 2-Stroke
Motor Displacement: 53CC
Max Torque: forty eight.97ft-lb
Energy: 1.45W
Energy Resource: Petrol/Gasoline
Personalized help: OEM, Excavator Dx225 Observe Sprocket For CZPT CZPT Dh2 keyless shaft locking unit Coupling Producer precision high electrical power transmission Scorching Sale OBM
Motor sort: Air-cooled, suzuki gn125 bike sprocket 2-strlke,single cylinder
Displacement: 52cc
Rated output electrical power: 1.45kw/8000r/min
Transmisible method: Worm equipment&shaft style
Ldling pace: 2800-3200r/min
Two-cycle/Gasoline mixting ratio: 1:forty
Gas tank capability: 1250
Drill diamerer: thirty-200mm
Packaging Details: shade box package deal
Port: HangZhou

Item no.D520ALdling velocity2800-3200r/min
Engineair-cooled.2-stoke,single cylinderGasoline mixting ratio1:forty
Displacement52ccFuel tank capacity1250
Rated output electricity1.45kw/8000r/minDrill diamerer30-200mm
Products Description Organization Profile

worm reducer

A-Drive PWC single worm reducer gearbox

A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducer gearboxes. As a result, worm gears continue to be popular with engineers.

Agknx driver

Conical drive worm reducer gearboxes are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer gearbox provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive's products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive's products are ideal for motion control and medium to heavy duty applications. The company's dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducer gearboxes are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H

X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm reducer gearbox Series "H" helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducer gearboxes are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle

RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducer gearboxes are ideal for a variety of applications.
RV series worm gear reducer gearbox is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducer gearboxes have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducer gearboxes are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer gearbox is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
worm reducerAGknx Single

Worm reducer gearboxes can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducer gearboxes work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducer gearboxes have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer gearbox is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single

If you're considering purchasing a new worm gear reducer gearbox for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducer gearboxes can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer gearbox consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer gearbox is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducer gearboxes are also susceptible to thermal stress. They run hotter than hypoid reducer gearboxes, which reduces their useful life. In addition to higher heat, worm reducer gearboxes can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer gearbox of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
worm reducerAGknx X & H

The AGknx X & H worm gear reducer gearbox series is a high-performance universal mount worm gear reducer gearbox. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.

China Agricultural Petrol Post Hole Digger 52cc Gasoline Earth Auger 2-stroke Ice Drill     helical worm gearboxChina Agricultural Petrol Post Hole Digger 52cc Gasoline Earth Auger 2-stroke Ice Drill     helical worm gearbox
editor by Cx 2023-06-27

China Best Sales High Quality Helical Gearmotor Cycloidal Reducer Gearbox with Motor worm gear backdrive

Product Description

 

Product Description

High Quality Helical gearmotor cycloidal reducer gearbox with motor

Components:
1. Housing: Cast Iron
2. Gearset: Cycloid Wheel & Pin Wheel
3. Input Configurations:
Equipped with Electric Motors (3 Phase AC Motor, Single Phase AC Motor, Brake Motor, Servo Motor)
IEC-normalized Motor Flange
Keyed CZPT Shaft Input
4. Output Configurations:
Keyed CZPT Shaft Output

Detailed Photos

Features:
1. WB series cycloidal reducers have the same features and characteristics with X & B series cycloidal reducers. The differences are WB series cycloidal reducers have smaller sizes and power
2. Grease lubrication, oil leak is not possible
3. Multiple mounting options

Product Parameters

Models Power Ratio Max. Torque Output Shaft Dia. Input Shaft Dia.
1 Stage
WB65 0.04~0.12 9~87 25 Φ12 Φ10
WB85 0.09~0.37 9~87 60 Φ14 Φ12
WB100 0.18~0.75 9~87 120 Φ18 Φ14
WB120 0.37~1.5 9~87 180 Φ30 Φ15
WB150 0.55~3.0 9~87 250 Φ35 Φ20
2 Stage
WBE1065 0.04~0.12 121~1849 120 Φ18 Φ10
WBE1285 0.09~0.37 121~1849 180 Φ30 Φ12
WBE1510 0.18~0.75 121~1849 250 Φ35 Φ14

1 Stage Ratio: 9, 11, 17, 23, 29, 35, 43, 59, 71, 87
2 Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849

Installation:
Foot Mounted
Flange Mounted
Lubrication:
Grease Lubrication
Cooling:
Natural Cooling

 

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients' special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

Our Services:FAQ:

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me. 

Application: Motor, Machinery, Industry
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless
Customization:
Available

|

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric's worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Best Sales High Quality Helical Gearmotor Cycloidal Reducer Gearbox with Motor   worm gear backdriveChina Best Sales High Quality Helical Gearmotor Cycloidal Reducer Gearbox with Motor   worm gear backdrive
editor by CX 2023-06-08

China high quality CZPT Helical Bevel Gearbox Reduction Speed Reducer K Type worm gearbox backlash

Product Description

Helical Bevel Gear Motor (K Type) 

Input Configurations

Direct motor coupled

with IEC B5/B14 motor flange

with IEC B5/B14 motor mounted

with CZPT input shaft

Output Configurations

Solid output shaft

Solid output shaft with flange

Hollow output shaft

Hollow output shaft with flange

Variants of the Helical Bevel Gear Unit Series K / KF / KA / KAF

Foot- or flange-mounted

B5 or B14 flange-mounted

Solid shaft or hollow shaft

Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm

Main Feature
With their high efficiency in both directions of rotation and at any input speed, these right-angle gear units are very energy-efficient. Their high-endurance gearing is wear-free and lasts a gear unit's lifetime.

Specification

Model

Shaft Dia.

mm

Horizontal Center Height mm

External Flange Dia.

 mm

Power
(kw)

Ratio

(i)

Nominal Torque

(Nm)

Solid Shaft

Hollow Shaft

K/KF/KA/KAF37

ф25

ф30

100

160

0.12-2.2

8-102

180

K/KF/KA/KAF47

ф30

ф35

112

200

0.18-4

8-126

380

K/KF/KA/KAF57

ф35

ф40

132

250

0.25-5.5

8-143

580

K/KF/KA/KAF67

ф40

ф40

140

250

0.37-7.5

8-143

680

K/KF/KA/KAF77

ф50

ф50

180

300

0.75-11

8-175

1300

K/KF/KA/KAF87

ф60

ф60

212

350

1.5-18.5

8-197

2500

K/KF/KA/KAF97

ф70

ф70

265

450

2.2-30

8-197

3900

K/KF/KA/KAF107

ф90

ф90

315

450

4-45

8-197

6800

K/KF/KA/KAF127

ф110

ф100

375

550

7.5-90

8-197

11200

K/KF/KA/KAF157

ф120

ф120

450

660

11-110

8-198

11700

K/KF/KA/KAF167

ф160

ф135

500

-

15-160

8-186

32000

K/KF/KA/KAF187

ф190

ф155

600

-

18.5-200

8-186

50000

Company Profile
Scenarioes

Gear Unit: SLER-FF87
Ratio:109.49
Output Speed: 13 rpm
Output Torque: 2240 Nm
Service Factor: 1.35
Motor Power: 3.0Kw
Mounting Position: M5
Terminal Box: 90°

Packing

FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year's warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application...as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don't find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20'container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 185/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric's worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China high quality CZPT Helical Bevel Gearbox Reduction Speed Reducer K Type   worm gearbox backlashChina high quality CZPT Helical Bevel Gearbox Reduction Speed Reducer K Type   worm gearbox backlash
editor by CX 2023-05-30

China supplier Helical Bevel Gear Reducer Gearbox K37-K187 with Hollow Shaft and B14 Flange Mounted for Motors in 0.18kw-200kw double output worm gearbox

Product Description

Helical Bevel Gear Motor (K Type) 

nput Configurations

Motor mounted  
IEC B5/B14 Motor Flange (AM Flange)
Servo Motor Flange (AQA Flange)
Shaft Input (AD connection)

Output Configurations

Solid output shaft

 

Solid output shaft with flange

Hollow output shaft

 

Hollow output shaft with flange

Variants of the Helical Bevel Gear Unit Series K / KF / KA / KAF

Foot- or flange-mounted

B5 or B14 flange-mounted

Solid shaft or hollow shaft

 

Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm

 

Main Feature
With their high efficiency in both directions of rotation and at any input speed, these right-angle gear units are very energy-efficient. Their high-endurance gearing is wear-free and lasts a gear unit's lifetime.
Specification

Model

Shaft Dia.

mm

Horizontal Center Height mm

External Flange Dia.

 mm

Power
(kw)

Ratio

(i)

Nominal Torque

(Nm)

Solid Shaft

Hollow Shaft

K/KF/KA/KAF37

ф25

ф30

100

160

0.12-2.2

8-102

180

K/KF/KA/KAF47

ф30

ф35

112

200

0.18-4

8-126

380

K/KF/KA/KAF57

ф35

ф40

132

250

0.25-5.5

8-143

580

K/KF/KA/KAF67

ф40

ф40

140

250

0.37-7.5

8-143

680

K/KF/KA/KAF77

ф50

ф50

180

300

0.75-11

8-175

1300

K/KF/KA/KAF87

ф60

ф60

212

350

1.5-18.5

8-197

2500

K/KF/KA/KAF97

ф70

ф70

265

450

2.2-30

8-197

3900

K/KF/KA/KAF107

ф90

ф90

315

450

4-45

8-197

6800

K/KF/KA/KAF127

ф110

ф100

375

550

7.5-90

8-197

11200

K/KF/KA/KAF157

ф120

ф120

450

660

11-110

8-198

11700

K/KF/KA/KAF167

ф160

ф135

500

-

15-160

8-186

32000

K/KF/KA/KAF187

ф190

ф155

600

-

18.5-200

8-186

50000

Company Profile
Packing
Scenarioes

FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year's warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application...as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don't find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20'container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Foot/Flange Mounted
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Customization:
Available

|

worm reducer

Is a worm gear reducer gearbox right for your application?

If you're interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you've come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let's take a closer look.

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it's important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they're easy to maintain, which means they're an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China supplier Helical Bevel Gear Reducer Gearbox K37-K187 with Hollow Shaft and B14 Flange Mounted for Motors in 0.18kw-200kw   double output worm gearbox	China supplier Helical Bevel Gear Reducer Gearbox K37-K187 with Hollow Shaft and B14 Flange Mounted for Motors in 0.18kw-200kw   double output worm gearbox
editor by CX 2023-05-29

China factory Precision Planetary Gearbox with Output Shaft - Helical Gear - Option Reduced Backlash 1-5 Arcmin double enveloping worm gearbox

Product Description

Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:

1. Low noise: under 65db.

2. Low backlash: within 3 arcmin.

3. High efficiency: 97% for 1 stage, 94% for 2 stages.

4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.

5. High output torque: higher torque output than that of conventional planetary gear reducer.

6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.

 

Precicion planetary gear reducer is widely used in the following fields:

1. Aerospace industries.

2. Medical health, electronic information industries.

3. Industrial robots, productin automation, CNC machine tool manufacturing industries.

4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.

 

About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of  non-standard products, such as gears, shafts, punching parts ect, according to customers' Drawings or sam-
ples. 

Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also. 

Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.

                                                               

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Type: Planetary Gear Reducer
Frame Size: 140
Samples:
US$ 230/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric's worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China factory Precision Planetary Gearbox with Output Shaft - Helical Gear - Option Reduced Backlash 1-5 Arcmin   double enveloping worm gearboxChina factory Precision Planetary Gearbox with Output Shaft - Helical Gear - Option Reduced Backlash 1-5 Arcmin   double enveloping worm gearbox
editor by CX 2023-05-25