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China wholesaler 7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed Reducer Gear Combination Transmission Gearbox Worm Gear Box automatic gearbox

Product Description

7.5~100 Ratio CHINAMFG Shaft Output Small 1: 50 Ratio Reduction Unit Speed reducer Gear Combination Transmission Gearbox Worm Gear box 

Products Description            

NMRV worm gearbox reducer is a commodity with sophisticated design and continuous improvements, its main features are made of high quality aluminum alloy, light weight and non-rusting, larget output toque, smooth running and low noise, high radiating efficiency, good looking apprearance, derable service life, small volume and suitable for all mounting positions.

Feature
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.

Click here to contact us for discounts!

Model

NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 

Ratio

5,7.5,10,15,20,25,30,40,50,60,80,100

Output Torque

1.8-1760Nm

Application

Machinery Industry

Input Speed

900-2800RPM

Output Speed

10-250RPM

Material

Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron

Worm Wheel: ZCuSn10Pb1

Worm:20Cr

Pinion:Tin Bronze

Output Shaft: Steel-45#

IEC Flange

IEC Standard Flange Or On Customer Request

 

Related products

Company Profile

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

nmrv gearbox

Safety Precautions When Working with NMRV Gearboxes

Working with NMRV (worm gear) gearboxes requires careful attention to safety to prevent accidents and injuries. Here are some essential safety precautions to consider:

  • Personal Protective Equipment (PPE): Always wear appropriate PPE, such as gloves, safety glasses, and protective clothing, to protect yourself from potential hazards.
  • Lockout-Tagout: Before performing any maintenance or repairs, ensure the equipment is properly shut down and locked out to prevent accidental startup.
  • Training: Only qualified personnel with proper training and experience should work on NMRV gearboxes to minimize the risk of errors and accidents.
  • Proper Tools: Use the correct tools for the job and ensure they are in good condition. Incorrect tools can cause damage or pose safety risks.
  • Adequate Lighting: Work in well-lit areas to enhance visibility and reduce the risk of accidents caused by poor lighting.
  • Secure Work Area: Ensure the work area is clean, organized, and free from clutter to prevent tripping hazards and improve overall safety.
  • Lubrication: When applying lubricants, be cautious to avoid spills. Clean up any spills immediately to prevent slips and falls.
  • Follow Manufacturer Guidelines: Adhere to the manufacturer's instructions, maintenance schedules, and safety guidelines when working on NMRV gearboxes.
  • Electrical Safety: If the gearbox is electrically powered, ensure proper electrical safety protocols are followed during maintenance or repairs.
  • Avoid Overloading: Do not exceed the recommended load capacities of the gearbox to prevent mechanical failures and potential hazards.
  • Stay Clear of Moving Parts: Keep hands, clothing, and other objects away from moving parts to prevent entanglement or injury.
  • Emergency Procedures: Be familiar with emergency shutdown procedures and know how to respond in case of an unexpected situation.

By following these safety precautions, you can help ensure a safe working environment and minimize the risk of accidents or injuries when working with NMRV gearboxes.

nmrv gearbox

Maintenance and Service of an NMRV Gearbox

Maintaining and servicing an NMRV (worm gear) gearbox is essential to ensure its proper functioning, longevity, and reliability. Here are the steps and practices involved in maintaining and servicing an NMRV gearbox:

  • Lubrication: Regularly lubricate the gearbox as per the manufacturer's recommendations. Use the appropriate lubricant to ensure smooth operation and to reduce friction and wear between the gear components.
  • Inspection: Periodically inspect the gearbox for any signs of wear, damage, or leaks. Check for unusual noises, vibrations, or overheating during operation.
  • Cleaning: Keep the gearbox and its surrounding area clean to prevent the buildup of dirt, debris, or contaminants that could potentially affect its performance.
  • Tighten Fasteners: Check and tighten any fasteners, bolts, or screws that might have loosened due to vibrations during operation.
  • Seal Inspection: Examine the seals and gaskets for signs of wear or leakage. Replace them if necessary to prevent oil leaks or ingress of contaminants.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Excessive heat can lead to premature wear and damage. Ensure proper ventilation and cooling if required.
  • Address Issues Promptly: If you notice any unusual behavior, noise, or performance issues with the gearbox, address them promptly. Ignoring problems can lead to more significant damage over time.
  • Replace Worn Parts: If any components, such as gears, bearings, or seals, are worn or damaged, replace them with genuine manufacturer-approved parts.
  • Professional Service: For more extensive servicing, repairs, or overhauls, consult a professional with expertise in gearbox maintenance. They can disassemble, inspect, and reassemble the gearbox accurately.

By following these maintenance and servicing practices, you can ensure that your NMRV gearbox remains in optimal condition, delivering reliable performance and an extended operational lifespan.

nmrv gearbox

Working Principle of an NMRV Gearbox

An NMRV gearbox, also known as a worm gear reducer, operates based on a worm and worm wheel mechanism. Here's how it works:

The gearbox consists of two main components: the worm (a screw-like shaft) and the worm wheel (a toothed wheel). The worm is driven by the input power source, while the worm wheel is connected to the output shaft.

As the worm rotates, its threaded shaft engages with the teeth of the worm wheel. The helical shape of the worm causes the teeth of the worm wheel to push against each other, resulting in a smooth and gradual transfer of motion. This mechanism provides the speed reduction and torque multiplication required for various applications.

One key characteristic of NMRV gearboxes is that the worm can turn the worm wheel, but the reverse is not possible due to the high friction generated by the helical threads. This feature prevents the output shaft from back-driving the input shaft, providing mechanical locking and enhancing safety and stability in applications.

The NMRV gearbox's operation is continuous, and its simple design contributes to its reliability and efficiency. It is important to ensure proper lubrication to minimize wear and heat generation during operation.

China wholesaler 7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed Reducer Gear Combination Transmission Gearbox Worm Gear Box   automatic gearbox	China wholesaler 7.5~100 Ratio CZPT Shaft Output Small 1: 50 Ratio Reduction Unit Speed Reducer Gear Combination Transmission Gearbox Worm Gear Box   automatic gearbox
editor by CX 2024-04-16

China Custom Nmrv Right Angle Worm Transmission Gear Box for Conveyor Belts best automatic gearbox

Product Description

 

Product Description

Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer's thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

Detailed Photos

Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS

Exploded View:

Product Parameters

 
Old Model     
  New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV571     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

GMRV Outline Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 - 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 - 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 - 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8  120  

Company Profile

About CHINAMFG Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia 

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
   A: Yes, we offer customized service for customers accordingly. We can use customer's nameplate for gearboxes.
2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What's your production capacity?
   A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 12/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

nmrv gearbox

Advantages of Using Worm Gear in an NMRV Gearbox

Worm gears offer several advantages when used in an NMRV gearbox:

1. High Reduction Ratio: Worm gears provide a high reduction ratio in a compact form, allowing for significant speed reduction in a single stage.

2. High Efficiency: While worm gears typically have lower mechanical efficiency compared to some other gear types, the design of the NMRV gearbox optimizes efficiency by using a bronze worm gear and a self-locking mechanism that minimizes backdriving.

3. Compact Design: Worm gears have a compact and space-efficient design, making them suitable for applications with limited installation space.

4. Smooth and Quiet Operation: The meshing of worm gears and the helical design of the worm result in relatively smooth and quiet operation.

5. Self-Locking: Worm gears inherently have a self-locking characteristic, meaning that the gear cannot easily be back-driven by the worm. This property is beneficial for applications where holding position without external locking mechanisms is essential.

6. High Torque Capacity: Worm gears can transmit high torque loads, making them suitable for applications that require high torque output.

7. Simple Lubrication: The design of the NMRV gearbox allows for efficient lubrication of the worm gear, ensuring optimal performance and longevity.

These advantages make worm gears a popular choice for NMRV gearboxes in various industrial applications, where their characteristics contribute to reliable and efficient power transmission.

nmrv gearbox

Lubrication for an NMRV Gearbox

Lubrication is essential for the proper functioning and longevity of an NMRV gearbox. The type and amount of lubricant required may vary depending on the gearbox model and manufacturer. Here are the general lubrication practices:

  • Recommended Lubricants: Use the lubricants specified by the gearbox manufacturer. Typically, high-quality gear oils with the appropriate viscosity and additives are recommended.
  • Initial Fill: Prior to the gearbox's first operation, ensure that it is properly filled with the recommended lubricant to the correct level. Follow the manufacturer's guidelines for the proper quantity.
  • Lubricant Change: Regularly change the lubricant according to the manufacturer's recommended intervals. Over time, lubricants can degrade due to heat and contamination, which can affect gearbox performance.
  • Temperature Considerations: Gearboxes operating in extreme temperatures may require lubricants with specific temperature ranges to ensure proper viscosity and protection.
  • Checking Levels: Periodically check the lubricant level in the gearbox to ensure it is within the specified range. This can prevent damage caused by insufficient lubrication.
  • Oil Analysis: Some gearbox systems benefit from regular oil analysis to monitor lubricant condition and identify potential issues before they cause significant damage.

Proper lubrication practices contribute to reduced friction, wear, and heat generation within the NMRV gearbox, leading to improved efficiency and extended lifespan.

nmrv gearbox

Industries Using NMRV Gearboxes

NMRV gearboxes find widespread use in various industries due to their versatility and reliability. Some common industries include:

  • Food and Beverage: NMRV gearboxes are used in conveyor systems, mixers, and packaging equipment.
  • Material Handling: They are employed in conveyor belts, lifting equipment, and automated material handling systems.
  • Automation and Robotics: NMRV gearboxes play a critical role in precise motion control and positioning in robotic systems.
  • Textile: They are used in machinery for spinning, weaving, and fabric processing.
  • Pharmaceutical: NMRV gearboxes are utilized in pill coating machines, mixers, and other pharmaceutical processing equipment.
  • Agriculture: They find applications in irrigation systems, conveyor systems, and various agricultural machinery.
  • Packaging: NMRV gearboxes are used in packaging machinery to ensure controlled movement and accuracy.
  • Automotive: They are used in automated assembly lines and manufacturing processes in the automotive industry.
  • Printing: NMRV gearboxes contribute to precise movement and synchronization in printing machinery.
  • Energy: They are employed in wind turbine systems, solar tracking systems, and other renewable energy applications.

The adaptability and efficiency of NMRV gearboxes make them a preferred choice in industries that require reliable and precise power transmission solutions.

China Custom Nmrv Right Angle Worm Transmission Gear Box for Conveyor Belts   best automatic gearbox	China Custom Nmrv Right Angle Worm Transmission Gear Box for Conveyor Belts   best automatic gearbox
editor by CX 2023-11-29